Muhimman Takaitawa:
Don yanke sauri da mafi girman tsayin daka, yi amfani da gajerun injina na ƙarshe tare da manyan diamita
Maɓalli na ƙarshen helix masu canzawa suna rage zance da rawar jiki
Yi amfani da cobalt, PM/Plus da carbide akan abubuwa masu wuya da manyan aikace-aikacen samarwa
Aiwatar da sutura don ciyarwa mafi girma, saurin gudu da rayuwar kayan aiki
Nau'in Ƙarshen Mill:
Ƙarshen madauriAna amfani da aikace-aikacen niƙa gabaɗaya da suka haɗa da slotting, bayanin martaba da yanke yanke.
Maɓalli na ƙarshen hanyaana ƙera su tare da ƙananan yankan diamita don samar da madaidaici tsakanin ramin maɓalli da suka yanke da maɓallin woodruff ko maɓalli.
Ƙarshen ball,Kuma aka sani da ball hanci karshen Mills, ana amfani da nika contoured saman, slotting da aljihu.Ana gina injin ƙarshen ƙwallo ne ta hanyar yankan zagaye kuma ana amfani da ita wajen yin injunan mutuwa da ƙira.
Roughing karshen Mills, wanda aka fi sani da hog Mills, ana amfani dashi don cire abubuwa masu yawa da sauri yayin ayyuka masu nauyi.Tsarin haƙori yana ba da izinin ɗan ƙarami zuwa babu jijjiga, amma yana barin ƙarancin ƙarewa.
Ƙarshen radius na kusurwasuna da yanki mai zagaye kuma ana amfani da su inda ake buƙatar takamaiman girman radius.Ƙarshen katako na kusurwa suna da gefen yanke kusurwa kuma ana amfani da su inda ba a buƙatar takamaiman girman radius.Dukansu nau'ikan suna ba da rayuwar kayan aiki mai tsayi fiye da madaurin ƙarshen murabba'i.
Roughing da karewa karshen Millsana amfani da su a aikace-aikacen niƙa iri-iri.Suna cire abubuwa masu nauyi yayin da suke samar da ƙarewa mai santsi a cikin wucewa ɗaya.
Ƙarshen zagaye na kusurwaana amfani dashi don niƙa gefuna masu zagaye.Suna da tukwici na yanke ƙasa waɗanda ke ƙarfafa ƙarshen kayan aiki kuma suna rage guntuwar gefen.
Haɗa niƙakayan aikin multifunctional ne da ake amfani da su don tabo, hakowa, tarkace, chamfering da ayyukan niƙa iri-iri.
Tapered ƙarshen niƙaan ƙera su tare da yankan gefen da ke taper a ƙarshen.Ana amfani da su a yawancin aikace-aikacen mutu da mold.
Nau'in sarewa:
sarewa suna nuna ramuka ko kwaruruka waɗanda aka yanke a jikin kayan aiki.Mafi girman adadin sarewa yana ƙara ƙarfin kayan aiki kuma yana rage sarari ko kwararar guntu.Ƙarshen niƙa tare da ƙananan sarewa a gefen yanke za su sami ƙarin sarari guntu, yayin da masana'anta na ƙarshe tare da ƙarin sarewa za su iya amfani da su akan kayan yankan da suka fi ƙarfin.
sarewa guda dayaAna amfani da zane-zane don yin aiki mai sauri da kuma cire kayan aiki mai girma.
Guwa Hudu/Yawaitaƙira suna ba da izinin ƙimar ciyarwa da sauri, amma saboda raguwar sararin sarewa, cire guntu na iya zama matsala.Suna samar da kyakkyawan ƙarewa fiye da kayan aikin sarewa biyu da uku.Mafi dacewa don gefe da gama niƙa.
Sarewa Biyukayayyaki suna da mafi yawan adadin sararin sarewa.Suna ba da damar ƙarin ƙarfin ɗaukar guntu kuma ana amfani da su da farko a cikin ramuka da sanya kayan da ba na ƙarfe ba.
Ruwan sarewa ukukayayyaki suna da sararin sarewa iri ɗaya da sarewa biyu, amma kuma suna da babban ɓangaren giciye don ƙarin ƙarfi.Ana amfani da su don yin aljihu da ɗigon ƙarfe da kayan ƙarfe.
Kayan Aikin Yanke:
Karfe Mai Sauri (HSS)yana ba da juriya mai kyau da farashi ƙasa da cobalt ko carbide ƙarshen niƙa.Ana amfani da HSS don niƙa na gaba ɗaya na kayan ƙarfe da na ƙarfe.
Vanadium High Speed Steel (HSSE)an yi shi da ƙarfe mai sauri, carbon, vanadium carbide da sauran gami da aka ƙera don haɓaka juriya da ƙarfi.Ana amfani da shi don aikace-aikacen gabaɗaya akan bakin karfe da manyan aluminium silicon.
Cobalt (M-42: 8% Cobalt):Yana ba da mafi kyawun juriya, ƙarfin zafi mafi girma da tauri fiye da ƙarfe mai sauri (HSS).Akwai ƙananan guntuwa ko microchipping a ƙarƙashin yanayin yanke mai tsanani, ƙyale kayan aiki suyi gudu 10% da sauri fiye da HSS, yana haifar da ingantacciyar ƙimar cire ƙarfe da ƙare mai kyau.Abu ne mai tsada mai mahimmanci don yin aikin simintin ƙarfe, ƙarfe da gami da titanium.
Karfe Fada (PM)ya fi ƙarfi kuma ya fi tasiri fiye da ingantaccen carbide.Ya fi ƙarfi kuma ba shi da saurin karyewa.PM yana aiki da kyau a cikin kayan <30RC kuma ana amfani dashi a cikin babban girgiza da aikace-aikace masu girma kamar roughing.
Carbide mai ƙarfiyana ba da mafi kyawun rigidity fiye da ƙarfe mai sauri (HSS).Yana da matukar juriya da zafi kuma ana amfani dashi don aikace-aikacen aikace-aikacen sauri akan simintin ƙarfe, kayan da ba na ƙarfe ba, robobi da sauran kayan aikin injina.Maƙallan ƙarshen Carbide suna ba da mafi kyawun rigidity kuma ana iya tafiyar da su 2-3X da sauri fiye da HSS.Koyaya, ƙimar abinci mai nauyi ya fi dacewa da HSS da kayan aikin cobalt.
Carbide-Tipssuna brazed zuwa yankan gefen karfe kayan aikin jikin.Suna yanke sauri fiye da ƙarfe mai tsayi kuma ana amfani da su akan kayan ƙarfe da na ƙarfe waɗanda suka haɗa da simintin ƙarfe, ƙarfe da gami da ƙarfe.Kayan aikin da aka yi amfani da Carbide zaɓi ne mai tsada don manyan kayan aikin diamita.
Polycrystalline Diamond (PCD)Lu'u-lu'u lu'u lu'u-lu'u ne mai jurewa da lalacewa wanda ke ba da damar yanke a cikin babban gudu akan kayan da ba na ƙarfe ba, robobi, da madaidaicin gariyar injin.
Daidaitaccen Rubutun / Ƙarshe:
Titanium Nitride (TiN)shafi ne na gama-gari wanda ke ba da lada mai yawa kuma yana ƙara kwararar guntu a cikin kayan laushi.Ƙunƙarar zafi da ƙarfin ƙarfi yana ba da damar kayan aiki don gudu a cikin sauri mafi girma na 25% zuwa 30% a cikin saurin machining vs. kayan aikin da ba a rufe ba.
Titanium Carbonitride (TiCN)ya fi Titanium Nitride (TiN) wahala da juriya.An fi amfani da shi akan bakin karfe, simintin ƙarfe da aluminium gami.TiCN na iya ba da ikon gudanar da aikace-aikace a mafi girman saurin igiya.Yi taka tsantsan akan kayan da ba na tafe ba saboda halin gall.Yana buƙatar haɓaka 75-100% a cikin saurin injina vs. kayan aikin da ba a rufe ba.
Titanium Aluminum Nitride (TiAlN)yana da mafi girma taurin da iskar shaka zafin jiki a kan Titanium Nitride (TiN) da Titanium Carbonitride (TiCN).Manufa don bakin karfe, babban gami carbon karfe, nickel tushen high zafin jiki gami da titanium gami.Yi amfani da taka tsantsan a cikin kayan da ba na ƙarfe ba saboda halin haƙori.Yana buƙatar haɓaka 75% zuwa 100% a cikin saurin injina vs. kayan aikin da ba a rufe ba.
Aluminum Titanium Nitride (AlTiN)yana daya daga cikin mafi kyawu da juriya da sutura.Ana amfani da shi don sarrafa jirgin sama da kayan sararin samaniya, gami da nickel, bakin karfe, titanium, simintin ƙarfe da carbon karfe.
Zirconium nitride (ZrN)yayi kama da Titanium Nitride (TiN), amma yana da zafin jiki mafi girma kuma yana ƙin tsayawa kuma yana hana haɓakawa.Ana amfani da shi akan kayan da ba na ƙarfe ba da suka haɗa da aluminum, tagulla, jan ƙarfe da titanium.
Kayan aiki marasa rufikar a ƙunshi jiyya masu goyan baya akan yankan gefen.Ana amfani da su a rage gudu don aikace-aikace na gaba ɗaya akan karafa marasa ƙarfi.
Lokacin aikawa: Nov-26-2020